Shrewd Companies Use State-of-the-Art Quality Management Systems

In electronic devices, printed circuit boards, or PCBs, are utilized to mechanically support electronic elements which have their connection leads soldered onto copper pads in surface area install applications or through rilled holes in the board and copper pads for soldering the part leads in thru-hole applications. A board design might have all thru-hole components on the top or part side, a mix of thru-hole and surface mount on the top side just, a mix of thru-hole and surface mount components on the top side and surface area mount parts on the bottom or circuit side, or surface mount parts on the top and bottom sides of the board.

The boards are also utilized to electrically link the required leads for each component utilizing conductive copper traces. The component pads and connection traces are engraved from copper sheets laminated onto a non-conductive substrate. Printed circuit boards are designed as single sided with copper pads and traces on one side of the board only, double sided with copper pads and traces on the top and bottom sides of the board, or multilayer styles with copper pads and traces on the top and bottom of board with a variable number of internal copper layers with traces and connections.

Single or double sided boards consist of a core dielectric product, such as FR-4 epoxy fiberglass, with copper plating on one or both sides. This copper plating is engraved away to form the actual copper pads and connection traces on the board surfaces as part of the board production process. A multilayer board includes a number of layers of dielectric product that has been fertilized with adhesives, and these layers are used to separate the layers of copper plating. All of these layers are lined up and after that bonded into a single board structure under heat and pressure. Multilayer boards with 48 or more layers can be produced with today's innovations.

In a common four layer board design, the internal layers are frequently utilized to provide power and ground connections, such as a +5 V airplane layer and a Ground plane layer as the two internal layers, with all other circuit and component connections made on the top and bottom layers of the board. Really complicated board styles may have a a great deal of layers to make the various connections for various voltage levels, ground connections, or for connecting the lots of leads on ball grid selection gadgets and other large incorporated circuit package formats.

There are normally 2 kinds of product utilized to build a multilayer board. Pre-preg material is thin layers of fiberglass pre-impregnated with an adhesive, and remains in sheet form, typically about.002 inches thick. Core product resembles a very thin double sided board in that it has a dielectric material, such as epoxy fiberglass, with a copper layer transferred on each side, generally.030 density dielectric material with 1 ounce copper layer on each side. In a multilayer board design, there are two methods used to develop the preferred number of layers. The core stack-up approach, which is an older technology, utilizes a center layer of pre-preg material with a layer of core product above and another layer of core product listed below. This combination of one pre-preg layer and two core layers would make a 4 layer board.

The movie stack-up technique, a more recent technology, would have core product as the center layer followed by layers of pre-preg and copper product built up above and below to form the last variety of layers needed by the board style, sort of like Dagwood building a sandwich. This method permits the manufacturer flexibility in how the board layer densities are integrated to fulfill the completed product thickness requirements by differing the number of sheets of pre-preg in each layer. Once the material layers are completed, the entire stack is subjected to heat and pressure that causes the adhesive in the pre-preg to bond the core and pre-preg layers together into a single entity.

The procedure of producing printed circuit boards follows the actions below for a lot of applications.

The procedure of determining products, procedures, and requirements to satisfy the client's specs for the board design based upon the Gerber file info offered with the purchase order.

The procedure of transferring the Gerber file data for a layer onto an etch withstand film that is placed on the conductive copper layer.

The traditional procedure of exposing the copper and other locations unprotected by the etch withstand film to a chemical that gets rid of the unguarded copper, leaving the secured copper pads and traces in place; newer processes utilize plasma/laser etching rather of chemicals to remove the copper material, allowing finer line meanings.

The procedure of aligning the conductive copper and insulating dielectric layers and pressing them under heat to trigger the adhesive in the dielectric layers to form a solid board material.

The procedure of drilling all of the holes for plated through applications; a second drilling process is used for holes that are not to be plated through. Details on hole location and size is included in the drill drawing file.

The procedure of using copper plating to the pads, traces, and drilled through holes that are to be plated through; boards are placed in an electrically charged bath of copper.

This is needed when holes are to be drilled through a copper location but the hole is not to be plated through. Avoid this process if possible due to the fact that it adds expense to the ended up board.

The procedure of using a protective masking material, a solder mask, over the bare copper traces or over the copper that has actually had a thin layer of solder used; the solder mask secures against environmental damage, provides insulation, secures versus solder shorts, and secures traces that run between pads.

The process of covering the pad locations with a thin layer of solder to prepare the board for the eventual wave soldering or reflow soldering procedure that will take place at a later date after the elements have been placed.

The process of using the markings for component classifications and element details to the board. May be used to just the top or to both sides if elements are mounted on both leading and bottom sides.

The process of separating several boards from a panel of similar boards; this procedure also permits cutting notches or slots into the board if required.

A visual examination of the boards; also can be the process of checking wall quality for plated through holes in multi-layer boards by Click here cross-sectioning or other approaches.

The procedure of looking for continuity or shorted connections on the boards by means using a voltage between different points on the board and determining if a present circulation takes place. Depending upon the board intricacy, this process might require a specially created test fixture and test program to integrate with the electrical test system utilized by the board maker.